| Customization: | Available |
|---|---|
| After-sales Service: | Support |
| Warranty: | 12 Months |
| Quantity: | |
|---|---|
The Automatic Aluminum Can Depalletizer and Glass Bottle Depalletizer is a dual-function, high-speed solution designed for the efficient unloading of stacked aluminum cans and glass bottles from pallets, integrating seamlessly with downstream filling and packaging lines. Engineered to handle the delicate nature of both materials—lightweight aluminum (1.2-1.8mm) and fragile glass (300-1500g)—this machine uses advanced robotic or mechanical arms to separate and transfer containers without damage. With a throughput of 800-2,000 layers per hour (depending on container type), it minimizes labor costs and improves line efficiency for beverage producers, supporting standard (330ml) and non-standard (slim, luxury) formats.
Dual-Material Handling:
Aluminum Cans: Vacuum-based grippers with soft silicone pads lift cans by their rims (avoiding body contact to prevent scratches), suitable for stacked heights up to 1.8m (100 cans per layer).
Glass Bottles: Mechanical grippers with adjustable clamps secure bottles by their necks or bodies, with anti-vibration technology to prevent breakage during transfer (breakage rate <0.01%).
Intelligent Layer Processing:
3D vision system scans pallet layers to detect misaligned containers, adjusting gripper position in real time for precise pickup.
Automatic stretch film removal (optional) and pallet conveyor with weight sensors (capacity: 2,000kg per pallet) ensure smooth material flow.
Flexible Format Adaptation:
Quick-change gripper sets (aluminum can vs. glass bottle) allow switching between materials in <30 minutes, with recipe storage for 50+ container sizes (diameter: 50-100mm, height: 100-300mm).
Adjustable conveyor speed (0.5-2m/s) matches downstream filling line rates, with buffer zones to handle temporary line stoppages.
Safety & Durability:
Anti-collision sensors and emergency stop buttons comply with CE and OSHA standards, while the stainless steel frame (for wet environments) or powder-coated carbon steel (for dry areas) ensures long-term reliability.
Noise reduction panels (≤85dB) and lubrication-free guides minimize maintenance and operator fatigue.
Energy-Efficient Operation:
Servo-driven motors and regenerative drives reduce energy consumption by 30% compared to pneumatic systems, with idle-mode function during pallet changes.
Beverage Production Lines: Unloads aluminum cans for soda, beer, and energy drinks, and glass bottles for wine, spirits, and premium juices, supporting high-speed filling lines (up to 60,000 units per hour).
Co-Packing & Contract Manufacturing: Adapts to diverse client requirements (different can/bottle sizes, materials), with quick setup for short production runs.
Industrial & Pharmaceutical: Suitable for depalletizing glass vials and aluminum containers for solvents, pharmaceuticals, and personal care products, with optional cleanroom upgrades.
Q: What is the maximum weight of a glass bottle the depalletizer can handle?
A:It safely handles glass bottles up to 1.5kg (e.g., 1.75L spirits jugs). For heavier containers, a reinforced gripper system with load cells can be customized.
Q: Can it process pallets with mixed container sizes?
A:The standard model requires uniform layers, but a custom vision system can be added to handle mixed sizes, though this increases setup complexity.
Q: How is container damage prevented during unloading?
A:Soft-touch grippers, vibration-damping arms, and real-time position correction ensure gentle handling. Glass bottles are supported by their necks to avoid stress on the body.
Q: Does it integrate with existing conveyor systems?
A:Yes, it includes adjustable height connectors (0.8-1.5m) and standard conveyor interfaces (Modbus, Ethernet/IP), compatible with most upstream palletizers and downstream fillers.
Q: What maintenance is required for the gripper pads?
A:Silicone pads for aluminum cans should be replaced every 6 months (or 500,000 cycles), while glass gripper clamps require monthly lubrication. Spare parts kits are available for next-day delivery.
The Automatic Aluminum Can Depalletizer and Glass Bottle Depalletizer is a dual-function, high-speed solution designed for the efficient unloading of stacked aluminum cans and glass bottles from pallets, integrating seamlessly with downstream filling and packaging lines. Engineered to handle the delicate nature of both materials—lightweight aluminum (1.2-1.8mm) and fragile glass (300-1500g)—this machine uses advanced robotic or mechanical arms to separate and transfer containers without damage. With a throughput of 800-2,000 layers per hour (depending on container type), it minimizes labor costs and improves line efficiency for beverage producers, supporting standard (330ml) and non-standard (slim, luxury) formats.
Dual-Material Handling:
Aluminum Cans: Vacuum-based grippers with soft silicone pads lift cans by their rims (avoiding body contact to prevent scratches), suitable for stacked heights up to 1.8m (100 cans per layer).
Glass Bottles: Mechanical grippers with adjustable clamps secure bottles by their necks or bodies, with anti-vibration technology to prevent breakage during transfer (breakage rate <0.01%).
Intelligent Layer Processing:
3D vision system scans pallet layers to detect misaligned containers, adjusting gripper position in real time for precise pickup.
Automatic stretch film removal (optional) and pallet conveyor with weight sensors (capacity: 2,000kg per pallet) ensure smooth material flow.
Flexible Format Adaptation:
Quick-change gripper sets (aluminum can vs. glass bottle) allow switching between materials in <30 minutes, with recipe storage for 50+ container sizes (diameter: 50-100mm, height: 100-300mm).
Adjustable conveyor speed (0.5-2m/s) matches downstream filling line rates, with buffer zones to handle temporary line stoppages.
Safety & Durability:
Anti-collision sensors and emergency stop buttons comply with CE and OSHA standards, while the stainless steel frame (for wet environments) or powder-coated carbon steel (for dry areas) ensures long-term reliability.
Noise reduction panels (≤85dB) and lubrication-free guides minimize maintenance and operator fatigue.
Energy-Efficient Operation:
Servo-driven motors and regenerative drives reduce energy consumption by 30% compared to pneumatic systems, with idle-mode function during pallet changes.
Beverage Production Lines: Unloads aluminum cans for soda, beer, and energy drinks, and glass bottles for wine, spirits, and premium juices, supporting high-speed filling lines (up to 60,000 units per hour).
Co-Packing & Contract Manufacturing: Adapts to diverse client requirements (different can/bottle sizes, materials), with quick setup for short production runs.
Industrial & Pharmaceutical: Suitable for depalletizing glass vials and aluminum containers for solvents, pharmaceuticals, and personal care products, with optional cleanroom upgrades.
Q: What is the maximum weight of a glass bottle the depalletizer can handle?
A:It safely handles glass bottles up to 1.5kg (e.g., 1.75L spirits jugs). For heavier containers, a reinforced gripper system with load cells can be customized.
Q: Can it process pallets with mixed container sizes?
A:The standard model requires uniform layers, but a custom vision system can be added to handle mixed sizes, though this increases setup complexity.
Q: How is container damage prevented during unloading?
A:Soft-touch grippers, vibration-damping arms, and real-time position correction ensure gentle handling. Glass bottles are supported by their necks to avoid stress on the body.
Q: Does it integrate with existing conveyor systems?
A:Yes, it includes adjustable height connectors (0.8-1.5m) and standard conveyor interfaces (Modbus, Ethernet/IP), compatible with most upstream palletizers and downstream fillers.
Q: What maintenance is required for the gripper pads?
A:Silicone pads for aluminum cans should be replaced every 6 months (or 500,000 cycles), while glass gripper clamps require monthly lubrication. Spare parts kits are available for next-day delivery.
